Case study · Sugar-energy mill

Intake, milling and lubrication at the mill

Milling and lubrication start speaking about the same roller.

Luciai demonstration scenario — illustrates the module combination, no named customer.

Challenge

The problem at the plant

The mill tracked roller speed, load and imbibition outside the maintenance flow. Imbibition-motor lubrication did not spawn a work order on its own.

Solution

How Viziodata came in

The intake and milling dashboard shows rollers, NIR, juices and bagasse. Route PL-2026-0001 generates OS-2026-0034, with POLYREX grease on the LA and LOA bearings. The printed sheet carries the QR Code. The shift also has an imbibition report and a round form.

Results

What changed

  • Extraction, load and imbibition on the mill panel
  • Monthly route, order and print with planned and actual volume
  • Shift report and round form on the same plant
“Milling and lubrication start speaking about the same roller.”

Lubrication

Route and points of the imbibition motor

PL-2026-0001, monthly, Lubrication workshop. Points BG-EMB-LA and BG-EMB-LOA, 0.200 g POLYREX standard, with a sensor at each point.

Lubrication points of the imbibition motor

Work orders

Route order and roller corrective

OS-2026-0034 completed, tasks 2/2. OS-2026-0033 running at USF › Mill › Roller.

Mill maintenance work orders

Print

Closed order printed with QR Code

The OS-2026-0034 sheet shows completed lubrication, the Imbibition machine and the phone-logging QR. The history records the closing via QR.

Lubrication order print with QR Code

Report

Shift imbibition in the report

USF.MOAGEM.TURNO publishes imbibition flow 1 and 2, setpoint and 24-hour history, ready for PDF.

Milling shift report

Form

Round for the technician to fill in

USF.LUB.RONDA asks for bearing condition, applied volume and a note. Published for completion.

Lubrication round form